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XS650 / 750 Custom Rearsets

Here are some pictures of some custom rearsets we built for my XS650 / 750 Streetracker. These are posted for a friend to see and show his buddy with a similar problem on his Triumph. The problem was how to mount them where we wanted them and still have the kickstarter be functional. Click on any image to see a larger version.

This shows the general finished product on the brake side footpeg.
Pegs are about five inches further back and about an inch and a half higher up for increased comfort and control. They are also about an inch narrower on each side.
Another view of the brake side peg.
Another shot. The original peg location is further forward than where the brake pedal ends now. See the notes at the bottom for a description of the process we used to build these pegs.
There is plenty of clearance for the kickstarter.
Here you can see how much clearance there is for the kickstarter. You can also see how we ground off the old mounting fixtures and moved the pegs way inboard! Gives you a tight feeling with your thighs able to grip the tank.
First view of the shifter side. Peg is folded here to show that it does 
    	indeed fold.
First view of the shifter side. Peg is folded here to show that it does indeed fold!
Second view of shifter assembly. Notice matching allen head bolts on everything.
Second view of shifter assembly. Notice matching allen head bolts on everything.
Here is the final and clearest view. Still have to powdercoat the shifter piece itself 
    	and paint some bolts, but you can get the idea.
Here is the final and clearest view. Still have to powdercoat the shifter piece itself and paint some bolts, but you can get the idea.

Notes: I did not like the location of the stock pegs. They were a little too far forward and down. We looked at various options and the problem was always that we could not make the kickstarter work. Since the motor had been bumped to a 750, I had been told that it was best to keep the kickstarter functional as the electric start would be easily overpowered.

 So we worked and worked on the problem. I knew the position I wanted the pegs to be, we just needed to figure out how to get them there. The shift side was obviously no problem as there was no kickstarter issue.

We finally decided that the location I liked would work, but we had to move the pegs inboard to allow the kickstarter room to swing by. We did that making a simple jig that allowed us to drill straight down the center of the existing peg mounts, all the way through. These are those protruding round things with the threaded ends. These go all the way through that swingarm mounting plate and are welded on the inside. We drilled them all the way through and then tapped them out to accept an 8mm bolt. Then we cut the mounts off flush with the frame.

Once we did that, we bolted a set of standard Bates pegs, with their stock mounts, to the new plates and then ground some rubber off the peg to allow it to fold up and out of the way. As you can see by the picture, there is now plenty of room for the kickstarter. The brake pedal is the stock one after it has been cut and rewelded and cleaned up. We then cut the big end off and made the end you see so it matches the shifter side. It is not too short and works really well. (Who needs brakes anyway?)
 
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